Protective Packaging: Full Guide

Protective packaging has become a critical part of protecting goods from damage during shipping, storage, and handling. It is designed to protect the contents inside from the external environment and any potential harm that may occur in transit.

From warehouse storage boxes to protective foam inserts, protective packaging can help safeguard goods as they make their way from point A to B—or even from manufacturing facilities all the way to retail stores and beyond. In this guide, we’ll cover everything you need to know about protective packaging including materials used, common protective packaging applications, and how it can ultimately save your business money.

Materials Used for Protective Packaging

When it comes to protective packaging, there are several types of materials used depending on the item being protected, cost, and the level of protection needed. Some protective packaging materials include:

– Bubble Wrap: Bubble wrap is a protective material made from a pliable plastic film that’s used to cushion fragile items. It’s often used for items like glassware and electronics.

– Foam Inserts: Foam inserts are protective packaging materials that can be easily customized to fit around any size product or container. They provide excellent shock absorption and protection against damage during shipping, handling, and storage.

– Corrugated Cardboard: Corrugated cardboard boxes are one of the most common protective packaging materials as they provide more strength than regular cardboard boxes while still being lightweight and relatively inexpensive.

– Expanded Polystyrene (EPS): EPS, also known as “peanuts” is a protective packaging material made out of stiff plastic foam. It is often used to fill the empty spaces within boxes and provide extra cushioning and protection against shock during transit.

Common Applications for Protective Packaging

Protective packaging can be used in a variety of scenarios. Here are just some of the most common protective packaging applications:

– Shipping/Logistics: Protective packaging is essential when it comes to shipping items from one place to another. Using protective materials like bubble wrap, foam inserts, and corrugated cardboard will ensure that your product arrives safely to its destination without any damage.

– Warehouse Storage: If you have items that need to be stored in a warehouse, protective packaging materials can help keep them safe from dust, dirt, and moisture.

– Retail/Display: Protective packaging is also used for retail applications as well as in-store displays. This helps protect the items from any damage that may occur while on display or during transit.

Benefits of Using Protective Packaging

Not only does protective packaging help protect goods from damage during shipping and storage, it can also save you money over time. Here are some other benefits of using protective packaging:

– Cost Savings: Buying protective packaging material in bulk can be much more cost effective than replacing damaged goods due to inadequate protective packaging solutions.

– Improved Brand Reputation: By ensuring your products are properly protected when they arrive at their destination, you can help maintain a good reputation for your brand.

– Safety: Protective packaging is designed to reduce the risk of injury by protective fragile items from breaking or causing harm during transit.


Protective packaging is an essential part of any business that ships goods. From protective materials like bubble wrap and foam inserts to common protective packaging applications such as warehouse storage and retail displays, protective packaging helps keep goods safe throughout their entire journey. Ultimately, protective packaging solutions can also provide cost savings and improved brand reputation in the long run. If you’re looking for industrial packaging solutions including protective packaging, check out ITP Packaging.